In case it slips or breaks, it will "whiplash" along this line. It's just that simple! The circuit breaker is then attached to the positive terminal on the battery, and the other end is attached to the solenoid. Badland APEX 12000 Winch Installation & Instructions Manual: Download. A clicking indicates proper activation. Connect the black ground battery cable directly to the batterys negative terminal. Badland does not have a very wide variety of products as Warn or Smittybilt. Do not loop the wire rope around object and hook onto itself. A dead tree is not capable of withstanding that much weight and has weaker roots. They are less dangerous than steel cable when it breaks. The controller box for my ATV harbor Freight winch got smashed. Badland Zxr 12000 Winch Wiring Diagram Database. I've searched and cannot find any source for replacement parts . Best 5 Badland Winches & Parts To Buy In 2022 Reviews & Tips - Winch Tips I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. It halves the load on the winch through pulley action. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. When you buy through links on our site, we may earn an affiliate commission. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Do not wear loose clothing or jewelry, as they can be caught in moving parts. Amazon.com: 12,000 Lbs Winch Parts Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. 8 Best Badland Winches (Harbor Freight Tools Buyers Guide) - Rugged Driving Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. When installing your solenoid, minimize the cable length by keeping close to the winch. Let's see what makes it such a great product. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. They are designed and branded by Harbor Freight as Badland ZXR winches. Hawse fairleads are used in conjunction with a synthetic winch line. Otherwise, wire rope may bind during operation. Badland Winches - Who Makes Badland Winches In 2023 To use the wired remote, attach the remote cable to the remote socket on the control box. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Here are some of the top eye-catching pros of this product. Do not disengage clutch under load. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Take extra caution in every winching situation. Broken strands of wire rope will be sharp. Do not route electrical cables near sharp edges or parts that will move or become hot. Apply 12 volts to coil terminals directly. These ropes can withstand high-pressure situations. Winch Motor: 2. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. One possible reason for this could be the exceptional amount of weight the device has to carry. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. I cant find a model number, but there is an Item Number #68145 on the label. I handle the research side of things here as well as product selection for gear reviews. I bought a 12000 zxr last year but never opened it until yesterday. This helix gives rise to the composite rope. Refer to Relocating the Control Box on page 8. Keep clear. Examine the wire rope. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Do not use the hand crank, if equipped, to "assist" the winch. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Do not lift items vertically or use for aircraft purposes. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Under 12000 lbs, it is understandable why the winch is slower than expected. Will the new electronics parts that are available work on this winch? Owner's Manual & Safety Instructions (PDF) Item 63770; If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Mounting the Winch. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. And a note from the lawyers: Products should always be used in accordance with the owners manual. 12,000 lb. Winch with Wire Rope - Harbor Freight Tools Keeping a constant focus is more critical. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. The wire rope must be properly coiled under tension to be able to support a load without damage. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Test Electric Winch for proper operation. Thanks for your help. Do not wrap the wire rope around the object and hook onto the wire rope itself. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. But some consumers actually reported that it exceeded that weight. Specifications of tension. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. (Wire rope enters/exits at the top. Retails for 350 dollars plus tax. 12,000 POUND WINCH. Do not exceed the angles shown in Figure B for a roller fairlead. Note: Specifications are approximate and subject to change. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. No hardware to mount or connect the electrical components. Some people are too busy knowing it all to ever learn anything. 3. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. This powers the winch only and is rechargeable. The mounting plate must be rated to at least the Winch's capacity. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. A good advantage you can get with this fairlead is that it looks cool. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Badland ZXR 12000 lb. Always wear good heavy-duty leather gloves when working the winch. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Please familiarize yourself with the operation of your winch before using it. Press the ON/OFF button for 3 seconds to activate the wireless remote. Synthetic ropes are lighter and flexible than steel cables. Required fields are marked *. Hundreds of different brands use the same parts. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. Shop products from small business brands sold in Amazons store. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. It reduces the load on the winch, allowing it to work longer with less heat buildup. Attach the black cable from the negative terminal of the battery to the winch. Thanks. Please familiarize yourself with the part operation before using it. For using wireless remote, attach the remote controller switch to the solenoid. Has anyone else been successful in finding replacement parts ? Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. If unreadable or missing, contact Harbor Freight Tools for a replacement. Keeping a constant focus is more critical. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Badland ZXR 12000 Lb Winch - 2021 Review - Winch Central If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Insulate all exposed wiring and terminals after installation. Tap solenoid to loosen contacts. Could you tell me where to locate info for this part and price. Attach the black Battery Cable directly to the negative terminal of the battery. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. BADLAND ZXR 12 -000 lb. Winch with Wire Rope - Harbor Freight Coupons Battery weak, recharge. Diagrams within this manual may not be drawn proportionally. But it is super strong. Insert Switch Assembly all the way into connector. Here are a few that are very helpful. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. As a result, it's safe. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. We are in the process of making one similar for Badland winch 12000 parts as well. badland winch 12000 for sale | eBay This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. The Badland will be made in China using parts sourced horribly. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. The Badland universal winch . All connections must be tight and clean. I need cable information to replace csble . Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. Here are the most searched Badland Winch Parts from the customers. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. 3491 Mission Oaks Blvd. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Failure to do so can result in serious injury. New Badland ZXR 12000 winch, never been out of the factory box. I have an old Badland ATV/UTV 3000 lb winch. Press the remote ON switch until the blue light blinks. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Most badland winches come with a mounting plate for your winch. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. Inspect before every use; do not use if damaged or parts loose. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. When using a wired remote control, switch off the wireless receiver switch. The first time was on warranty. This rope is 3/16 inch thick and is 50 feet long. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. These include: IP66 Rated Weatherproof Disconnect the Pendant Controller when not in use. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. The drum or spindle broke on the side closest to the motor. Cable: 7. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. If you have a wireless remote, connect the remote control receiver to the solenoid box. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. It has a very smooth surface to feed your synthetic rope through. Run winch with vehicle motor running. JavaScript is disabled. Anything below IP67 is prone to damage from rain and submerge. The wireless remote controller box will act as a receiver for the wireless remote. It has a user-friendly design that makes its installation quite easy and smooth. Save my name, email, and website in this browser for the next time I comment. It can heat up after excessive use. Allow to drain and dry. Badland has invested a lot of thought into manufacturing this product. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Do not use winch in overwind orientation. Obey all safety messages that follow this symbol to avoid possible injury or death. Correct any such issue before use. Required fields are marked *. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Its extreme weather tolerance also helps this product to be reliable on wet terrains. You must log in or register to reply here. This is a kinked wire rope that has been straightened out. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. The wireless remote controller will act as a receiver for the wireless remote. Off_Road Vehicle Electric Winch with Automatic Load_Holding Brake Product manual Badland 62194 18000 lb. Badland Winches Parts Wiring Diagram (For All Models) - WinchReview.com Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. We may earn a small commission from affiliate links and paid advertisements. Stay out of the direct line that the wire rope is pulling. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Or trade for a new Apex 5500 long drum winch or equivalent. Click the green button to print the entire article.To print the original version of the document - click the blue one. Limitations apply. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Winch with Wire Rope. Badland 63769 ZXR 9000 lb. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Do not lean over or come in contact with battery while making connections. One such feature is that it can pull or tow for a very long time without getting hot and burning out. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. For California consumers: more information about our privacy practices. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Badland Winch Review - Motrr - Vehicle Maintenance Guides, Reviews & Fixes For a hawse fairlead, the angle should be as close to straight as possible. Is the problem in the relay or in the motor. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Just imagine how good quality their products are if the military uses them. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. The body of the winch is entirely dust and waterproof. Install the winch using hardware specified on the specification chart. This begs the question, what winch parts can be used with Badland winches? Its a Badlands 3500. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Spooler would not engage after that it was just in free spool mode. It is easy to install this device. Badland Apex Winch | Jeep Gladiator Forum - JeepGladiatorForum.com Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Benefits for Using Badland Winches Variety of Winches Keeping a constant focus is more critical. Wiring a winch is often a fearful task. Proof of purchase date and an explanation of the complaint must accompany the merchandise. The wireless remote controller will act as a receiver to operate the wireless remote. Im looking for a drum assembly for a Badland 2500 lb winch. This illustration shows a kink about to form. Due to continuing improvements, actual product may differ slightly from the product described herein. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. I finally get a chance to give you guys my opinion of this winch after a year of abuse. The book said relay. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch.